Saturday, 27 February 2016

How a Heat Sink Is Selected

The reduction in form factors and increasing heat dissipation makes thermal management more important that every in the design of electronic devices. Life expectancy and performance reliability are inversely related to the temperature of equipment components. There is an exponential increase in life expectancy and reliability of a typical silicon semi-conductor as operating temperature is reduced. That is to say, reliable performance and long life are effectively achieved by controlling the operating temperature of a device, with the limits set by the engineers who designed it.

Heatsinks enhance heat dissipation from a surface that is hot. That surface is usually the heat generating component. It is dissipated to a cooler ambient, typically air. The lead efficient is the heat transfer that crosses the interface between the surface and the coolant. A heat sink lowers the barrier by increasing the surface area that comes into direct contact with a coolant. Lowering the barrier either lowers the operating temperature, allows more heat dissipation, or both.

When selecting the appropriate heat sink, various parameters that affect the heatsink performance, as well as, the system’s overall performance must be considered. The choice of heat sink depends on external conditions that surround it and the thermal budget it allows. Air flow must be classified as high forced convection, low force mixed, or natural. The required volume must be determined. The performance of a typical heat sinks is proportional to its width in the perpendicular direction of the flow. It is beneficial to increase width, rather than the length of a heat sink.

Friday, 26 February 2016

Benefits of Extruded Aluminum Heatsinks

Using extruded aluminum heatsinks can be of enormous benefit for commercial and industrial electronic device manufacturers. Improved technology made it possible to produce heat sink extrusions that call for a lighter weight and greater strength combination. Extruded aluminum heatsinks have a higher strength-to-weight ratio than copper, brass, or steel.

Aluminum alloys are very malleable. Heat sink extrusions made from an aluminum alloy can be created in a large number of unique designs. Aluminum is a heat conductor and reflector. Those qualities make it quite useful in applications requiring heat transfer or a shield that is highly reflective. Aluminum alloys are relatively low in price. Through the processes of scraping, refining, and smelting aluminum alloys can be formed into sheets, fins, and foil used in extruded aluminum heatsinks.

Aluminum does not provide as much thermal conductivity as metals such as copper but is far easier to work into heat sink extrusions. Custom aluminum heatsink profile variations are easy to create. An extruded aluminum fin can be easily attached to a base of copper that would conduct large amounts of thermal energy to the less expensive and lighter cooling fin made of an aluminum alloy. 

Aluminum heat sink extrusions are used by electronics, medical, military, automotive, electrical, and telecommunication industries, among others. Specialty miniature extrusions are produced for a range of industries. Engineers are challenged on a routine basis to develop demanding and advanced production concepts. To do so, they need to know the essence of the needed function and the environment that the heat sink will be used.